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Originally Posted by Vettezuki

Sounds similar to some plastics we have worked with plastics before ( like my very sophisticated instrument cluster . . .) Basically you can build a form then using the heat gun you can "mold" it around the form and using special plastic glues, can bond the various pieces together. Doesn't sound like what you want to do is terribly difficult, just time. Is what you want not available off the shelf?

Yes it's available but they are very expensive,I question their functionality,and I expect them both to be high wear items for a track car. So I'm looking for a product that is easy to produce, cheap, and durable. I think an alums lite panel will be easy to replace if damaged the hardest part would be making the brackets to mount it. The diffuser will be harder, but I think when the mold is made then making copies will be fast and cost effective.